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Carved aluminum plate: a new medium for architectural decoration that blends art and practicality
Release time:
2024-10-10
Engraved aluminum panels, using aluminum alloy as a base material, are precision-engraved to create a variety of patterns, textures, or three-dimensional shapes on their surfaces. This innovative architectural decorative material combines both decorative artistry and practicality. It transcends the flatness of traditional aluminum panels, blending the texture of metal with the artistic quality of engraving, making it an ideal material for enhancing the style and visual depth of architectural spaces.
Engraved aluminum panels, using aluminum alloy as a base material, are precision-engraved to create a variety of patterns, textures, or three-dimensional shapes on their surfaces. This innovative architectural decorative material combines both decorative artistry and practicality. It transcends the flatness of traditional aluminum panels, blending the texture of metal with the artistic quality of engraving, making it an ideal material for enhancing the style and visual depth of architectural spaces.
1. Core Definition of Engraved Aluminum Panels
Engraved aluminum panels are decorative panels made from high-quality aluminum alloy sheets (mostly 1100, 3003, and 5005 series) through CNC engraving, grinding, polishing, and surface coatings such as fluorocarbon spraying and anodizing. Their core characteristic is the surface texture, patterns, or three-dimensional shapes created by mechanical or manual engraving. This material retains the lightweight and corrosion-resistant advantages of aluminum alloy while imbuing the material with a unique artistic expression through engraving. II. Core Features of Engraved Aluminum Sheets
1. Highly Decorative and Diverse in Style
The engraving process creates a rich variety of visual effects, from simple linear textures to complex floral, bird, landscape, and geometric patterns, from the delicate layers of bas-relief to the transparent texture of deep hollowing. It can be adapted to a variety of design styles, including modern, neo-Chinese, European, and industrial, meeting the decorative needs of various scenes.
2. Excellent Material Performance and High Durability
The base material is aluminum alloy, which has low density and high strength. It weighs only one-third of stone of the same thickness, placing less stress on the building structure. It also has excellent corrosion and UV resistance. The surface coating is tightly integrated with the engraving texture, resisting fading and deformation. It has a service life of over 15 years for outdoor use and can remain in good condition indoors for a long time.
3. High Degree of Customization and Wide Adaptability
The sheet size, thickness (commonly 1.5-5.0mm), engraving pattern, texture depth, and surface color can be customized according to project requirements. Whether it's a large-scale curtain wall decoration or a small, detailed embellishment, whether it's a flat panel or a curved or shaped component, the design concept can be precisely realized.
4. Environmentally Friendly, Easy to Maintain, and Highly Practical
Aluminum alloy is recyclable and reusable, aligning with green building principles. Daily maintenance is simple: surface dust can be wiped off with water or a neutral detergent, and stains within the engraved texture can be removed with a soft brush. No complex maintenance is required, resulting in low maintenance costs.
III. Key Engraving Techniques for Engraved Aluminum Sheets
The engraving technique is the core factor in determining the effect of engraved aluminum sheets. Different techniques correspond to different visual presentations and application scenarios. The main techniques are mainly divided into the following categories.
1. Relief Engraving
A CNC engraving machine is used to carve raised patterns or textures onto the surface of the aluminum sheet, creating a staggered, three-dimensional effect.
Technical Characteristics: The pattern has a strong three-dimensional effect, smooth and full lines, a rich tactile feel, and can display delicate details and textures.
Applications: It is commonly used for interior background walls, hotel lobby decoration, and local embellishment on building exterior walls. It is particularly suitable for depicting traditional patterns such as flowers, birds, and auspicious clouds in the New Chinese style.
2. Hollow Carving
Carving penetrating patterns or holes into aluminum sheets creates a transparent effect that blends the real and the virtual. This effect can be combined with lighting to create playful play of light and shadow.
Technical Features: Light and agile, combining decorative and light-transmitting qualities, the unique light and shadow projection creates a sense of depth and an artistic ambiance in a space.
Applications: Suitable for screens, ceiling decorations, exterior wall decorative netting, lampshades, and art installations. It is often used in spaces where a sense of transparency and light and shadow effects are desired.
3. Intaglio and Relief Carving
These two basic carving techniques are often combined to create rich effects.
Intaglio: The pattern or text is engraved into the surface of the aluminum sheet, leaving it below the surface for crisp, clear lines.
Relief: The pattern or text is raised above the surface, similar to relief carving, but with a shallower texture and a greater emphasis on linearity.
Applications: Commonly used for signage, wall decorations, and localized texture embellishments, such as company logos, slogans, and simple geometric lines. 4. Texture Carving
Carving creates regular or irregular textures, such as wood grain, stone grain, brushed lines, and wavy lines, to simulate natural materials or create abstract textures.
Technical Features: The delicate texture enhances the tactile and visual richness of the sheet material's surface, mimicking the coldness of metal.
Applications: Widely used in interior wall coverings, furniture finishes, elevator lobby decoration, and other applications, it is well-suited for designs that pursue a refined and minimalist style.
IV. Main Applications of Carved Aluminum Sheets
Due to its artistic expression and practical performance, carved aluminum sheets are suitable for multiple applications in both interior and exterior architectural decoration, particularly in spaces that require a more artistic feel.
1. Interior Decoration
Background Walls: Main background walls in living rooms, hotel lobbies, and conference rooms create a focal point through relief or texture carving, enhancing the space's style.
Partitions and Screens: Partitions made of hollow carved aluminum sheets achieve spatial separation while maintaining a sense of transparency. Paired with lighting, they create unique light and shadow effects. Ceiling and Wall Decoration: Engraved aluminum panels are used to embellish ceilings or walls, such as elevator lobby ceilings and corridor wall textures, enhancing the design feel of the space.
Furniture and Furnishings: Used for custom furniture finishes, decorative paintings, and art pieces, integrating metal art into soft furnishings.
2. Exterior Decoration
Building Exterior Wall Decoration: Engraved aluminum panels are used on certain areas of building exterior walls, such as entrance gates, facade moldings, and curtain wall corners, to break up the monotony of the exterior and highlight the architectural features.
Landscape Facilities: Used for landscape walls, art installations, and signage in parks and plazas, they offer both decorative and weather-resistant features, blending seamlessly with the outdoor environment.
Commercial Space Facades: The facades of commercial venues such as shopping malls, restaurants, and exhibition halls utilize openwork or relief carvings to attract visitors and convey a brand identity.
3. Special Applications
Cultural Venues: Used for interior decoration of cultural buildings such as museums, art galleries, and theaters, engraved aluminum panels can be used to showcase cultural elements or artistic themes, complementing the venue's atmosphere. Public Transportation Hubs: Waiting room decoration and signage systems at airports and high-speed rail stations balance aesthetics and durability to accommodate high-traffic environments.
Brand Image Display: Logo walls and facade decorations at corporate headquarters and brand stores enhance brand image through custom engraving.
V. Key Points for Selecting Engraved Aluminum Sheets
Identify the application scenario and process requirements: Determine the sheet thickness and surface coating based on the intended use (indoor/outdoor) (fluorocarbon spray coating is preferred for outdoor use). Select the engraving process (relief, hollowing, etc.) based on the design style to ensure the finish matches the overall design.
Focus on the substrate and process precision: Prefer high-purity, high-strength aluminum alloy substrates to avoid cracking and deformation during engraving due to poor quality. Inspect the engraving pattern for accuracy, ensuring smooth lines, clear details, and uniform depth of texture.
Emphasis on surface finish quality: The surface coating must be even and smooth, free of defects such as sags, color variations, and pinholes. For outdoor panels, verify the coating's weather resistance test report to ensure long-term colorfastness and resistance to fading and peeling. Choose a professional manufacturer: give priority to manufacturers with mature engraving equipment and design capabilities, who can provide integrated services from pattern design, process deepening to production and installation, to ensure that the final effect meets the design expectations.
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Causes: ① Inadequate protection during transportation/installation, resulting in collisions and friction between panels; ② Differences in coating processes (such as spraying temperature and paint mixing ratio) between different batches of products. Solutions/Preventions: ① Wrap the products with pearl cotton and bubble wrap during transportation, and handle them gently while wearing gloves during installation; ② Clearly specify the "same batch production" requirement to the manufacturer, and verify the batch number upon receipt.
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Not necessarily; it's important to distinguish between "substrate thickness" and "overall thickness": The industry-standard "thickness" usually refers to the substrate thickness (for the pure aluminum plate portion). The surface coating (such as fluorocarbon paint or polyester paint) thickness is approximately 0.02-0.05mm, which will result in the overall measurement value being slightly higher than the substrate thickness, but not lower.
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3. What should be done if aluminum panels deform or bulge after installation?
Causes: ① Excessive keel spacing (e.g., using keel spacing >1.2m for large-sized panels), resulting in uneven stress on the panels; ② Inappropriate panel selection (e.g., using a substrate <2.0mm thick for large outdoor spans); ③ Overtightening screws during installation, compressing the panels. Solutions: ① Modify the keel structure, reducing the spacing as recommended by the manufacturer (e.g., for 2.5mm thick panels, keel spacing ≤1.0m); ② Replace with thicker substrate panels that meet the size requirements; ③ Readjust screw tightness to ensure the panels naturally conform to the keel.
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Core causes: ① Aging or cracking of the sealant in the joints, or improper application (e.g., the sealant strip is not compacted, leaving gaps); ② Lack of waterproofing reinforcement at corners, window sills, and other joints. Repair methods: ① Remove the aged sealant and reapply weather-resistant silicone sealant (compliant with GB/T 14683 standard), ensuring the sealant joints are full and free of air bubbles; ② Apply waterproof membrane to corners, and slope the window sills outwards (slope ≥ 5°) to prevent water accumulation.
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5. Will aluminum panels rust over time? How should they be cleaned and maintained?
Rusting: The aluminum composite panel substrate is made of aluminum alloy, which forms a dense oxide film on the surface, making it resistant to rust. However, if the coating is damaged (e.g., scratches exposing the substrate), prolonged exposure to rain may cause localized corrosion, requiring timely repainting. Daily Maintenance: ① Clean with a neutral detergent and a soft cloth (e.g., diluted dish soap). Avoid using strong acids/alkalis (e.g., toilet cleaner) or steel wool to prevent damage to the coating. ② Inspect outdoor panels every 1-2 years and repair any coating damage or aging sealant promptly.
2025-11-04
6. How is the fire resistance of aluminum composite panels? Can they pass fire safety inspection?
The base material of aluminum single-panel panels (aluminum alloy) is a non-combustible material, and the surface coating (fluorocarbon paint, polyester paint) is mostly "fire-retardant B1 grade", which meets the fire protection requirements of most buildings (such as exterior walls and ceilings); Note: Some special locations (such as kitchens and electrical rooms) have higher fire protection requirements, requiring the customization of "fire-retardant coated aluminum single panels" from the manufacturer, and a fire protection test report must be provided.
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